Workers use various control systems such as computers and robot hands to monitor or perform specific tasks in industrial plants like a processing or manufacturing unit. Without these machines, you cannot use your bare hands to monitor the assembling lines, inspections, material handling, and packaging in bulk. These procedures are possible with the adoption of manufacturing automation, a process that improves productivity and quality in such facilities says Eric James Dalius.
Today every industry is implementing automation in some form or another. It is one of the easiest ways to streamline operations and generate better revenue. Automation helps entrepreneurs realize their business goals without too much of a hassle. The result is evident in customer satisfaction and revenue generation.
In the past, industrial plants would use human effort to execute their daily chores. Even if they need to carry out complicated work, they use some tools designed for limited tasks. With the rapid growth of technologies, industrial workers are shifting to intelligent machines that function beyond human beings and handle the most complex jobs. Today, automation has become an essential tool in various economic sectors, helping different businesses involving complicated tasks such as processing, assembling, quality assessment, inventory management, and production strategy.
Since the introduction of advanced technology, automation has been a reliable tool that enhances productivity in processing. Here are the top four reasons to invest in automation in manufacturing units.
If you deploy a group of workers on the facility for repetitive heavy duties regularly, they may be exhausted or fatigued after performing their tasks for a while. It can make them sick or annoyed at work. At the same time, you have to pay their wages as per the protocol of remuneration. Meanwhile, automated manufacturing allows you to handle multiple tasks in one go. The machines can continuously perform repetitive tasks without snobbish behavior in the face!
Improves product quality
When you fix a screw in the machine using your hands, you need to focus on the turns of the nut to keep the correct level of the bolt. It would be a daunting task when it comes to handling mass production. Producing defective products can ruin your reputation or even put you in jail. Embracing manufacturing automation can reduce damaging raw materials and all kinds of human factors while acquiring efficient production.
Reduces manufacturing lead time
Without automated tools, it may take days or weeks to assemble an automobile product. Besides the slow process, you can’t guarantee the product quality because you have to test its functions manually. Delay in production can also repel potential customers. Automation is the best alternative that helps to reduce elapsed time between the initial project and product distribution. It allows you to stay in the competition by assuring time efficiency.
Now that you have learned a few things about the uses of industrial automation, you can find a solution provider that offers integrated industrial automation for industries. These companies provide services for food & beverage, oil & gas, automotive manufacturers, and other processing units.
Eric James Dalius Shares the Reason Why Industrial Automation Is Thriving in the New Era
Optimized manufacturing processes are important to a successful competitive position. Automation gives more efficient, scalable, reliable, sustainable, and cost-effective production processes that are quicker, safer. It is a versatile production system with the appropriate IT and automation stage. The global economy is getting interconnected today. Consumers have become more selective in their product and service choices. It is pushing cycles of demand to reduce their processing times and achieve greater productivity. Dynamic market dynamics make manufacturers compelled to produce better goods in less time.
Automated fabrication systems run on the physical product in the factory. They conduct these sorting, assembly, testing, or material handling operations, in some cases performing more than one of these operations in the same method. Most manufacturers and industry owners are looking for the most suitable industrial automation solutions.
Eric James Dalius points that the industrialists want their equipment to produce the highest performance with the lowest possible cost of production. In the absence of process automation, plant operators must manually track performance values and output quality to decide the best settings for the production equipment to operate on.
Manufacturers are willing to employ hundreds of employees and make them work around the clock to boost demand. The plant also needs to be closed for maintenance and repairs, even on holidays, even after doing so. And it is not feasible to have a delivery period of 100 percent.
Industrial automation benefits by working 24 by 7 and 356 days a year to hit almost 100 percent uptime. It leads to a dramatic rise in production levels. The predictive maintenance capacity based on IoT helps prepare companies to deal with breakdowns much better and reduce operational downtimes.
Improved Quality Control
Since industrial process automation demands manufacturing processes to be carried out by machines programmed by some highly complex algorithms, the chances of error are much less when compared to the operations carried out by people. Along with more precise processes, the new algorithms and the power of AI allow the machines to learn and evolve and improve their efficiency. These machines can make errors/mistakes independently and make the proper adjustments to eliminate future ones. They can undertake complex decisions without human intervention, figure out quality control anomalies, and create adaptive maintenance procedures.
People need to know about new processes. The introduction of a new assembly line role results in several operator training hours. In addition, operators must get used to new time-consuming methods. Companies have to bear the loss due to production and teacher fees. You can configure machines and computers to perform a wide range of tasks. You can incorporate new technologies and methods into the fabrication cycle immediately. Take advantage of new production capacity at a reasonable cost. That increases flexibility in production.
Some manufacturing conditions are potentially dangerous to work in. Many manufacturing processes produce products using strong chemicals or high electrical stress. Under these situations, the health of staff and employees may be an issue. In some instances, employers are forced to offer substantial financial coverage in the event of work-related accidents.
If you want to speed up your production rate with all these benefits, then it is time to seek the best industrial automation solutions online.
Evolution In Automation: Three New Features and Advances You Must Know About As Per Eric James Dalius
For years, automation has been a factor that has propelled the manufacturing sector since the industrial revolution. However, the introduction of more advanced and smart technology brings a drastic change to the industry. In recent times, manufacturing automation has a new facet of its evolution. The following three recent advances make a significant impact on the manufacturing industry as per Eric James Dalius.
Wireless and mobile technologies have been around for a while on this planet. However, the implementation of such technology can turn the table around. Cloud storage is a technique that allows you to collect a vast quantity of data and store them wirelessly in virtual storage. It means operators can upload all data from machines in a manufacturing facility. Contact a manufacturing automation company that provides the best cloud service if you want to use a cloud storage system for your industrial unit. In case of a hardware problem, all your data is still safe in the cloud.
3D printing for finished components
One of the most exciting inventions in modern history is the 3D printing system. Although this technology has come into existence in the late 20th century, the actual practice of 3D design objects emerged in the past few years. With the new technique, the printing machines are now much smaller and easier to use. They have the capability to produce finished parts with the most accurate result at a higher speed. Manufacturing units deploy 3D printers developed for industrial control and automation in their facility.
Eric James Dalius says that some components and parts of some products are so small that traditional cutting tools cannot comply with the standard result. These components have sizes smaller than molecules. Processing units of biosystem-based medical applications such as health monitor applications and mobile healthcare services use manufacturing automation technology to produce nano products. This technology is highly anticipating since it has the potential to play a significant role in the near future.
When it comes to the automation system, you will see three types – fixed automation, Programmable automation, and flexible automation. If you want to deploy one of these in your business, look for manufacturing automation services that help you develop and implement your next project.
Implement Robotics, Increase Production Cycle Times and Safety
In the last few decades, industrial automation has seen remarkable growth. The way production carries out in manufacturing units with the help of robotics has completely changed the face of production. The chief reasons manufacturers today have decided to adopt automation in their operations are increased safety, efficiency, and revenues.
While some benefits of industrial automation are pretty obvious, there are some that you may not be able to figure out before actually trying it. In this blog, we’ll be discussing just those benefits. Let’s get started.
The Benefits of Industrial Automation
No consumer likes to use products that are of low quality. If you are concerned about the quality of products you are developing, then it is time you start using robots to upgrade the quality of your production. When you create superior quality products, your consumers stay happy and have a solid trust in you, and you too begin to have pride in what you are contributing to the world.
Maintaining consistency regarding quality is vital for companies to succeed in the market. Every manufacturer wishes to have end products of good quality every single time. When you begin to use robots in the production of products, you can expect your products to be of similar quality every single time. How? Robots are capable of doing the same tasks over and over again without any alteration. Since they do not make errors that humans often do, you will be able to produce consistent quality products and save time, which often gets spent on fixing errors.
The faster the production cycle times, the more quickly you will be able to meet demand.
The human brain is the greatest machine on earth, but it is also true that it has limitations. Robots are built to do the same workday in day out and do not experience the exhaustion that humans do. With their help, you will be able to produce more products in less time every single day.
We all have heard about workplace injuries that workers experience in high-risk work environments. When they lift heavy weights, remain present in fumes and gases, and work with blades or lasers, needless to say, they are bound to experience injuries and health issues. You can reduce workplace injuries and health risks by using manufacturing automation services. Robots can work in high-risk environments without any issue.
When you adopt robots in the manufacturing of products, you can bring down labor costs. You need to spend money on medical benefits, workplace injury benefits, paid time off when you solely rely on labor to do the tasks. Using robots allows you to allocate your necessary workforce to better jobs that won’t impact their health. Robots will not eliminate job opportunities for people.
They can help workers engage in tasks that are better suited to them in terms of health and fulfillment, while robots can work in areas where health risks are high for humans.
Several reputable manufacturing automation companies can turn out to be your perfect automation partner. Many companies use experts’ guidance for path planning, position programming, and external axis programming services. To find out more about robotics automation services, feel free to get in touch with the experts.